Setrab Intercooler Performance Estimation
Finding the right size of intercooler or determining the input data for dimensioning can be challenging. Enter your vehicle data below to estimate the performance of particular size of intercooler.

Please note that the program below provides an estimation of expected performance. Actual performance will depend on a multitude of variables, e.g. installation, actual air flow through cooler, tank design, etc.

INPUT
mm
mm
°C
bar
m/s
rpm
litre
RESULT
°C
°C
g/s
Pa
kPa
%


Cooling air face velocity

The table below can be used to estimate the air speed through the cooler depending on vehicle speed and inlet size.

m/s (Va)
Vvehicle Vvehicle Vvehicle Front inlet area size in % of cooler area
m/s km/h mph 30% 50% 70% 100%
13.9 50 31 2.1 2.2 2.3 2.4
27.8 100 62 4.7 5.4 5.6 5.7
41.7 150 93 7.3 8.2 8.5 8.7
55.6 200 124 9.7 10.9 11.4 11.7
69.4 250 155 12 13.6 14.2 14.5
83.3 300 185 14.3 16.3 16.9 17.3


For example, if vehicle speed is 150 km/h and the relation between front air inlet opening and the charge cooler area is 50% you will have roughly 8.2 m/s cooling air face velocity.

The cooling air face velocity is on average 15-18% of vehicle speed in the table above. These values can be better or worse depending on intercooler installation in the vehicle and vehicle aerodynamics.

We hope you find this feature useful and we would be happy to receive your feedback to help us develop it further.


DISCLAIMER OF WARRANTIES AND LIMITATION OF LIABILITY

The calculation program may be used "as is" and all use is at your own risk. Setrab disclaims all warranties of any kind, either express or implied, as to the calculation program, including but not limited to, implied warranties of fitness of any kind for a particular purpose. Under no circumstances shall Setrab be liable to any user for direct, indirect, incidental, consequential, special, or exemplary damages, arising from or relating to this caclulation program. Such limitation of liability shall apply whether the damages arise from the use or misuse of the calculation program, or errors of the calculation program.